A QC Inspector (Refractory) is responsible for ensuring the quality and integrity of refractory materials and installations in industrial settings. Refractory materials are heat-resistant substances used to line high-temperature furnaces, kilns, reactors, and other equipment. The QC Inspector plays a vital role in maintaining the structural stability and performance of these materials by conducting quality checks, inspections, and tests during manufacturing, installation, and maintenance processes. This position requires a deep understanding of refractory materials, quality control processes, and industry standards, making it critical for maintaining operational efficiency and safety.
| Salary | Market Competitive |
| Experience | 5 – 10 years |
| Location | Saudi Arabia |
| Qualification | Any Graduation |
| Posted | 14 November 2024 |
| Job Type | Full Time |
| Posted by | Habeebi Recruiter |
| last date to apply | apply within 15 day |
Key Responsibilities
1. Quality Inspection of Refractory Materials
The primary responsibility of the QC Inspector is to inspect the quality of refractory materials, such as bricks, castables, and gunning mixes, before they are used in construction or maintenance. They conduct visual inspections and dimensional checks to ensure that the materials meet the specified requirements and industry standards. The inspector verifies the consistency, durability, and heat resistance of the materials, ensuring that they are fit for use in high-temperature environments.
2. Monitoring Installation Processes
QC Inspectors oversee the installation of refractory linings in furnaces, kilns, and other equipment to ensure that the work is performed according to the specified procedures and standards. They closely monitor the installation process, checking for proper alignment, thickness, and adherence of refractory materials. The inspector identifies any defects or deviations from the installation plan, ensuring that corrective measures are taken promptly to maintain the quality and safety of the installation.
3. Conducting Testing and Analysis
The QC Inspector performs various tests on refractory materials and installations to evaluate their performance and durability. This may include cold crushing strength tests, thermal shock resistance tests, and permeability tests. By analyzing the results, the inspector can assess whether the materials meet the required specifications. The data collected during these tests is documented and used to verify compliance with quality standards and client requirements.
4. Documenting and Reporting
Accurate documentation is a key part of the QC Inspector’s role. They prepare detailed inspection reports, outlining the results of quality checks, tests, and inspections. These reports include information on the materials tested, methods used, and any discrepancies or issues identified during the process. The inspector communicates their findings to the project team and management, providing recommendations for improvements or corrective actions to address any quality concerns.
5. Ensuring Compliance with Standards
QC Inspectors ensure that all refractory materials and installations comply with industry standards, project specifications, and safety regulations. They stay updated on the latest quality control guidelines, such as those outlined by ASTM (American Society for Testing and Materials) or ISO (International Organization for Standardization). The inspector enforces adherence to these standards throughout the manufacturing, installation, and testing processes, contributing to the overall reliability and safety of the equipment.
6. Collaboration with Project Teams
Collaboration is essential in the role of a QC Inspector. They work closely with engineers, contractors, and construction teams to ensure that quality standards are upheld throughout the project. The inspector provides technical guidance, shares insights on best practices, and assists in resolving any quality-related issues. This teamwork helps to maintain high-quality workmanship and ensures that the project is completed within the specified timeframe and budget.
7. Continuous Improvement
QC Inspectors are also involved in continuous improvement initiatives. They analyze inspection data and identify trends or recurring issues that may affect the quality of refractory materials or installations. By providing feedback and suggesting improvements to manufacturing and installation processes, the inspector helps enhance overall quality and reduce the likelihood of defects or failures in future projects.
Qualifications and Skills
- Educational Background: A diploma or degree in Mechanical Engineering, Material Science, or a related field is preferred.
- Experience: Minimum of 3-5 years of experience in refractory inspection or quality control, particularly in industries like steel, cement, or petrochemicals.
- Technical Knowledge: Proficiency in testing methods, refractory material properties, and quality standards (e.g., ASTM, ISO).
- Attention to Detail: Ability to identify defects and inconsistencies in materials and installations.
- Communication Skills: Strong verbal and written communication skills for reporting and collaborating with project teams.
- Problem-Solving Skills: Capability to identify issues, provide solutions, and make recommendations for corrective actions.
- Certification: Certifications in quality control or inspection (e.g., ASNT Level II in NDT, API 936 Refractory Quality Control) are a plus.
Work Environment
The QC Inspector (Refractory) typically works in industrial environments, such as steel plants, cement factories, or petrochemical facilities. The role involves spending time on construction sites or in manufacturing plants, where they conduct inspections and monitor installations. The job may require working in high-temperature environments and wearing protective equipment to ensure safety. The inspector may also need to work extended hours during critical phases of projects, such as during furnace shutdowns, maintenance, or refractory installations.
This position offers a challenging and rewarding career path for individuals interested in quality control and materials inspection, contributing to the safety, efficiency, and longevity of industrial equipment.
How to apply:
Send your updated resume to our email or directly reach us at our phone:
Email: info@kaefer.com
Phone: +49 421.30 55-0
Fax: +49 421.1 82 51