A QA/QC (Quality Assurance/Quality Control) Engineer is responsible for ensuring that products, materials, and construction processes meet the required standards of quality in various industries such as manufacturing, construction, oil & gas, and aerospace. The role involves overseeing all aspects of quality management, including planning, implementation, inspection, and testing, to ensure that all processes and products conform to established regulations, client specifications, and international standards. The QA/QC Engineer works closely with production, engineering, and project teams to maintain high-quality standards throughout the production or construction lifecycle.
Dua for Job Seeking: اللهم يسر ولا تعسر واكمل ولا تكل وبارك لي فيما قَدَّرت
Salary | Market Competitive |
Experience | 5 – 8 years |
Location | Oman |
Qualification | Bachelor of Technology/Engineering |
Posted | 08 October 2024 |
Job Type | Full-Time |
Posted by | Habeebi Recruiter |
last date to apply | apply within 15 days of posting |
Key Responsibilities
Quality Planning and Documentation
The QA/QC Engineer is responsible for developing and maintaining a comprehensive quality plan for projects or products. This involves preparing quality control documents such as Inspection Test Plans (ITPs), Method Statements, and Quality Control Procedures (QCPs). They ensure that all project phases and production activities have clear quality control checkpoints, and they maintain accurate documentation to demonstrate compliance with quality standards. These documents are critical for audits, certifications, and client approvals.
Inspection and Testing
One of the core responsibilities of a QA/QC Engineer is conducting and supervising inspections and tests at various stages of production or construction. This includes material inspections, dimensional checks, welding inspections, non-destructive testing (NDT), and final product or system tests. The engineer ensures that all inspection procedures are carried out in accordance with established quality standards, such as ISO, ASME, or client-specific codes. If any discrepancies or non-conformities are identified, the QA/QC Engineer ensures corrective actions are taken to resolve them.
Compliance and Standards
The QA/QC Engineer ensures that all products, processes, and systems comply with relevant industry standards and regulatory requirements. This may include international standards such as ISO 9001, ASME, API, or local and client-specific guidelines. They work closely with engineering and production teams to verify that design specifications, material selections, and production methods align with the required quality benchmarks. Additionally, the engineer conducts audits to assess compliance and to identify areas for improvement.
Quality Control in Supplier and Vendor Management
In many projects, materials and components are procured from external suppliers or vendors. The QA/QC Engineer is responsible for reviewing and approving the quality of these materials through supplier audits, inspection visits, and material certification checks. They ensure that all suppliers meet the required quality standards before the materials are approved for use in the project. The engineer may also collaborate with suppliers to resolve any quality issues that arise during the procurement process.
Root Cause Analysis and Corrective Actions
When quality issues or defects are identified, the QA/QC Engineer leads root cause analysis efforts to determine the underlying causes. They work with the project or production team to implement corrective and preventive actions to avoid recurrence. This may involve process improvements, retraining staff, or modifying quality control procedures. The engineer also monitors the effectiveness of these corrective actions to ensure that quality standards are consistently maintained.
Reporting and Communication
Effective communication is a key aspect of the QA/QC Engineer’s role. They regularly report quality performance to senior management, project teams, and clients, providing detailed insights into quality trends, non-conformities, and corrective actions. This includes preparing inspection reports, quality audit reports, and test data documentation. The QA/QC Engineer also participates in meetings with clients, contractors, and other stakeholders to discuss quality-related concerns and solutions.
Continuous Improvement
The QA/QC Engineer plays a vital role in promoting continuous improvement within the organization. By analyzing quality data and performance metrics, they identify opportunities for process optimization, waste reduction, and efficiency enhancements. They may implement new quality control tools or methodologies, such as Six Sigma, Lean Manufacturing, or Total Quality Management (TQM), to improve overall product or project quality.
Qualifications and Skills
To excel as a QA/QC Engineer, candidates typically need the following qualifications and skills:
- Education: Bachelor’s degree in engineering (Mechanical, Civil, Electrical, etc.) or a related field.
- Experience: Several years of experience in quality control, quality assurance, or quality management, particularly in industries like manufacturing, construction, or oil & gas.
- Technical Knowledge: Strong understanding of quality standards, inspection techniques, and testing methods, including ISO 9001, ASME, API, and NDT methods.
- Attention to Detail: High level of accuracy and attention to detail in inspecting materials, components, and processes.
- Problem-Solving: Strong analytical and problem-solving skills, particularly in root cause analysis and the development of corrective actions.
- Communication Skills: Ability to communicate complex quality issues and solutions clearly to technical and non-technical stakeholders.
- Certifications: Professional certifications such as ISO 9001 Lead Auditor, ASQ Certified Quality Engineer, or NDT Level II certification are often preferred.
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